Mechanical Services

Laser Shaft Alignment

• Precisely aligns two or more rotating shafts
• Uses advanced laser technology
• Reduces vibration and wear
• Improves equipment performance
• Extends equipment lifespan
• Minimizes breakdowns and downtime

Dynamic Balancing

• Adjusts mass distribution
• Eliminates unbalanced centrifugal forces
• Reduces vibration levels
• Improves asset performance
• Increases safety in industrial settings
• Prevents premature component failure

Benefits

These essential maintenance techniques extend equipment lifespan, improve asset performance, minimize breakdowns, and increase safety in industrial settings. Our precision alignment and balancing services ensure optimal performance and extended equipment life.

Vibration Analysis Services

• Vibration Data Collection using advanced sensors
• Frequency Analysis and spectrum monitoring
• Trend Monitoring and pattern recognition
• Fault Diagnosis and root cause analysis
• Predictive Maintenance scheduling
• Equipment Health Assessment and reporting

Key Benefits

• Early detection of mechanical faults
• Prevents unexpected equipment failures
• Reduces maintenance costs
• Extends equipment lifespan
• Improves operational reliability
• Optimizes maintenance schedules

Common Issues Detected

Our vibration analysis identifies bearing wear, misalignment, imbalance, and other mechanical issues that can lead to equipment failure. By detecting these problems early, we help you schedule repairs proactively and maintain optimal equipment performance.

Inspection Process

• Visual walkaround for leaks and damage
• Internal component inspection with borescopes
• Temperature and vibration monitoring
• Oil level and quality assessment
• Wear pattern analysis
• Contamination detection

Maintenance Practices

• Adhering to manufacturer's lubrication schedule
• Replacing failed seals and gaskets
• Maintaining clean environment
• Ensuring proper alignment
• Keeping breathers clean
• Preventing water and debris ingress

Key Issues Identified

Our comprehensive gearbox inspection identifies wear, overheating, and contamination issues. We provide detailed maintenance practices including proper lubrication schedules, seal replacement, and environmental controls to ensure optimal gearbox performance and longevity.

Inspection Process

• Visual inspection for damage and wear
• Listening for sounds of friction
• Lubrication sampling and analysis
• Contamination detection
• Performance assessment
• Condition monitoring

Replacement Services

• Component disassembly
• Area cleaning and preparation
• New bearing and cup installation
• Complete bearing set replacement
• Precision fitting and alignment
• Performance verification

Signs of Failing Bearings

• Rough, gritty, or grinding sensations
• Discolored or damaged raceways
• Abnormal noises during operation
• Increased vibration levels
• Temperature anomalies
• Lubrication contamination

Maintenance Best Practices

Proper lubrication and a clean environment are crucial for bearing life. We recommend sampling and inspecting the lubricant for contamination, ensuring proper installation procedures, and maintaining optimal operating conditions to maximize bearing performance and longevity.

Maintenance Activities

• Regular inspections for dirt, wear, and loose connections
• Cleaning to ensure proper ventilation
• Lubrication of bearings
• Electrical testing including insulation resistance
• Winding resistance testing
• Temperature and vibration monitoring

Preventive Measures

• Prevents failures and extends motor life
• Comprehensive maintenance program
• Routine checks and inspections
• Prompt repairs to address issues early
• Performance optimization
• Reliability enhancement

Key Benefits

The overall goal of these activities is to prevent failures and extend motor life, with a comprehensive program including routine checks and prompt repairs to address issues early. Our motor maintenance services ensure optimal performance and reliability for both high voltage and low voltage motors.

Installation Process

• Site assessment and planning
• Equipment placement and positioning
• Electrical wiring and connections
• Refrigerant line installation
• Ductwork connection and sealing
• Thorough system testing and commissioning

Maintenance Services

• Regular air filter checks and replacement
• Coil cleaning and maintenance
• Electrical component inspection
• Vent cleaning and ductwork maintenance
• Annual professional inspections
• Performance optimization

Key Benefits

• Optimal performance and efficiency
• Energy efficiency improvements
• Prevents costly repairs
• Extends system longevity
• Improved indoor air quality
• Reduced energy consumption

Professional Standards

Regular maintenance, such as checking air filters, coils, electrical components, cleaning vents, and scheduling annual professional inspections, is crucial for optimal performance, energy efficiency, preventing costly repairs, and extending system longevity.